Three - Pass Fire Tube Boilers
Arrangement of the remaining flue gas passes in the three pass boiler he fire tube forms the combustion chamber The chosen diameter makes sure that an unobjectionable flame can develop and a complete burn out is guaranteed The decision whether plane or corrugated fire tubes are to be used depends on the diameter and the working pressure
Small steam - generators up to big double-flue boilers are capable for the combustion of:
1.Heavy Oil
2.Gas Oil
3.Gas
4.Waste material
All parts of boiler plant such as boiler, pumps, deaerator, chemical, dosing, water softening, fuel system etc. could be supplied by FAP.
Economizer Advantages
1.A lowering of the flue gas temperature by 100 ºC will improve the efficient rate by 5%-points.
2.No falling below the dew point.
3.No probes by condensation.
4.No special requirement on the material for flue gas ducts and chimney.
5.Sufficient thermal buoyancy for the flue
Super Heater
The increasing of the steam temperature to a value:
1.At temperatures up to 2500C the superheater can be installed in the front reversing chamber.
2.For temperature ranges up to 4000C the superheater is arranged directly behind the fire-tube in an exterior, water-cooled reversing chamber.
THREE PASS FIRE TUBE HOT WATER BOILER
MODEL | No. OF BURNER | BOILER OUTLET TEMP. (ºc) | CAPACITY (MW) | DESIGN PRESS. (bar) |
DWH 1 | ONE | 200 | 1.6 - 9.0 | MAX.20 |
DWH 2 | TWO | 200 | 10.5 - 18.5 | MAX.20 |
THREE PASS FIRE TUBE HOT BOILER
MODEL | No. OF BURNER | BOILER OUTLET TEMP. (ºc) | SUPER HEATER TEMP.(ºc) | CAPACITY (T/hr) | DESIGN PRESS. (bar) |
DWH 1 | ONE | SATURATED | MAX.400 | 2 - 14 | MAX.20 |
DWH 2 | TWO | SATURATED | MAX.400 | 16 - 30 | MAX.20 |
Control System
Operation safety of boilers is secured by neessary automatic safety components linked into so-called "safety chain" if the any of elements actuates, i.e. it transmits impulse for fault, the fuel supply is interrupted, and the burner is switched-off or it is not switched-on at start, and a single "fault" is announced as well as optical or acoustic alarm or both.
SAMPLING COOLER
Function:
This equipment is a counterflow heat exchanger for cooling of boiler water , feet , steam , chemical solutions and other fluid samples at high temperatures.
The cooler is used on the liquid sampling panel.
The following equipment could be also supplied by FAP in order to complete the complete the sampling equipment:
1.CO2 Scrubber2.Caution Exchanger Vessel (including resin)
3.Simplified Cubicle (enclosure of sampling rack)
4.Press Reducer & Safety Valve
5.Thermometer & Pressure Indicator
6.Flow Indicator & Flow Meter
7.Analyzaer & Transmitter
8.Simplified Cubicle (enclosure of sampling rack)
9.Heater and Controller (for cubicle)
PROCESS DATA for BOILER SAMPLING
DESCRIPTION | UNIT | DEFAULT | REMARKS |
Sampling fluid | Steam / water | Tube Side | |
Sampling fluid inlet Temp. | °C | 450 | max.550 |
Sampling fluid Outlet Temp. | °C | max.50 | |
Sampling fluid Inlet pressure | barg | max.150 | |
Sampling fluid capacity | Lit/hr | max.60 | |
Cooling fluid | Water | ||
Cooling fluid Inlet temperature | °C | 30.0 | max.40 |
Cooling fluid Inlet pressure
| barg | 8 | |
Cooling fluid capacity | Lit/hr | 2400.0 | |
Heat exchanger type | Coil | ||
Coil theoretical proof design pressure | barg | max.400 | |
Coil design temperature | °C | max.550 | |
Shell design pressure | barg | max.50 | |
Shell design temperrature | °C | 100 | |
Heating surface | m2 | 0.5 | |
Shell material | A240 - TP 304L | Eq. SUS 304L | |
Tube | A 312 - TP 316 L | Eq. SUS 316 L |
Pressure and material will be finalized by FAP based on project.
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